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MINING

Mining operations involve intensive thermal processes that must function under abrasive, corrosive, and energy-hungry conditions. From ore extraction and metal leaching to tailings handling, maintaining efficiency and durability in these extreme environments is essential to reduce operational costs and environmental impact.

Mining operations involve intensive thermal processes that must function under abrasive, corrosive, and energy-hungry conditions. From ore extraction and metal leaching to tailings handling, maintaining efficiency and durability in these extreme environments is essential to reduce operational costs and environmental impact.

MINING

The main challenges in this sector

MINING

The main challenges in this sector

Abrasive and particulate-laden fluids

Ore slurries and process fluids carry high solid loads, which can erode surfaces, clog equipment, and cause rapid fouling in conventional exchangers.

Highly corrosive process streams

Leaching agents, acidic effluents, and reagents used in hydrometallurgy are chemically aggressive and require materials with high corrosion resistance.

Remote, harsh operating conditions

Mining facilities often operate in isolated, rugged environments where reliability and low-maintenance designs are essential to avoid costly downtimes.

Energy-intensive thermal steps

Processes like solvent extraction, evaporation, or roasting rely on efficient heat exchange to reduce fuel use and improve overall sustainability.

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of waste heat recovered from tailings and exhaust gas streams
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energy savings in solvent extraction circuits
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downtime reduction compared to gasketed exchangers in slurry applications

Our involvement in the sector

Nexson provides durable and efficient thermal solutions for every stage of mineral processing. Our welded designs resist abrasion, fouling, and corrosion, ensuring performance in remote and high-demand mining applications.

MINING

Boosting thermal resilience in high-demand mining environments

MINING V2

Heavy-duty design for abrasive fluids

To withstand highly abrasive slurries and solids-laden streams, Nexson exchangers feature robust geometries and smooth, compact flow paths that minimize erosion and reduce fouling risk. This ensures long-term operation even with high particulate loads.

Corrosion-resistant materials for harsh media

Our exchangers are built using materials specifically selected for their chemical resistance, such as duplex stainless steels, titanium, and high-alloy steels, ensuring reliable thermal performance with acidic or chemically aggressive fluids.

Thermal efficiency in core mining applications

Whether recovering heat from hot tailings, cooling acidic solutions post-leaching, or optimizing energy use in solvent extraction, Nexson heat exchangers contribute to reducing fuel consumption and improving process stability.

Adapted for remote and rugged environments

With fully welded, low-maintenance construction, Nexson solutions are ideal for remote mines where operational continuity is critical. Their compact design simplifies installation and limits the need for frequent intervention.

MINING

Boosting thermal resilience in high-demand mining environments

MINING V2

Heavy-duty design for abrasive fluids

To withstand highly abrasive slurries and solids-laden streams, Nexson exchangers feature robust geometries and smooth, compact flow paths that minimize erosion and reduce fouling risk. This ensures long-term operation even with high particulate loads.

Corrosion-resistant materials for harsh media

Our exchangers are built using materials specifically selected for their chemical resistance, such as duplex stainless steels, titanium, and high-alloy steels, ensuring reliable thermal performance with acidic or chemically aggressive fluids.

Thermal efficiency in core mining applications

Whether recovering heat from hot tailings, cooling acidic solutions post-leaching, or optimizing energy use in solvent extraction, Nexson heat exchangers contribute to reducing fuel consumption and improving process stability.

Adapted for remote and rugged environments

With fully welded, low-maintenance construction, Nexson solutions are ideal for remote mines where operational continuity is critical. Their compact design simplifies installation and limits the need for frequent intervention.