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PRINTED CIRCUIT HEAT EXCHANGERS

Printed Circuit Heat Exchangers
Printed Circuit Heat Exchangers

High-performance compact exchangers for extreme process conditions

High-performance compact exchangers for extreme process conditions

Heat exchangers

Printed Circuit Heat Exchangers (PCHE)

Printed Circuit Heat Exchangers (PCHE) combine extremely high heat transfer efficiency, unmatched compactness, and robust mechanical strength, making them ideal for high-pressure, high-temperature, and space-constrained applications across industries such as hydrogen, LNG, aerospace, nuclear, and chemical processing.

PCHEs are manufactured using advanced micro-channel and diffusion bonding technologies. Micro-channels (as small as 30 microns) are chemically or mechanically etched into metal plates, stacked, and then bonded using vacuum diffusion welding. This process results in a monolithic structure with no joints or seals, capable of withstanding pressures up to 100 MPa and temperatures from –253°C to +1000°C.

Heat exchangers

Printed Circuit Heat Exchangers (PCHE)

Printed Circuit Heat Exchangers (PCHE) combine extremely high heat transfer efficiency, unmatched compactness, and robust mechanical strength, making them ideal for high-pressure, high-temperature, and space-constrained applications across industries such as hydrogen, LNG, aerospace, nuclear, and chemical processing.

PCHEs are manufactured using advanced micro-channel and diffusion bonding technologies. Micro-channels (as small as 30 microns) are chemically or mechanically etched into metal plates, stacked, and then bonded using vacuum diffusion welding. This process results in a monolithic structure with no joints or seals, capable of withstanding pressures up to 100 MPa and temperatures from –253°C to +1000°C.

Our Printed Circuit Heat Exchangers (PCHE) are manufactured by stacking chemically or mechanically etched metal plates that form ultra-fine microchannels. These plates are bonded using vacuum diffusion welding to create a compact, monolithic structure. The channel geometry, fin type, and flow configuration are fully tailored to meet each customer's process requirements, including flow rates, pressure drops, media properties, and temperature approach. This micro-scale design delivers outstanding thermal performance in a minimal footprint. The turbulent flow generated inside the microchannels enhances heat transfer efficiency while reducing equipment volume and fluid inventory. PCHEs are designed to operate at pressures up to 100 MPa and temperatures from 253°C below zero to 1000°C. They are ideally suited for demanding applications in hydrogen, LNG, nuclear, aerospace, and advanced energy systems.

Heat exchangers

Main features

Main features

Ultra-Compact and Lightweight

With heat transfer surface densities up to 6000 m²/m³, PCHEs offer unmatched thermal performance in minimal space reducing installation volume and weight.

Extreme Pressure and Temperature Resistance

Thanks to diffusion bonding, PCHEs achieve mechanical strengths equal to the base material and operate safely at pressures up to 100 MPa and temperatures up to 1000°C.

Superior Thermal Efficiency

Micro-channel geometry induces turbulent flow, dramatically enhancing heat transfer and minimizing thermal approach, making PCHEs ideal for energy-critical systems.

Seamless, Weld-Free Core

Diffusion bonding creates a monolithic core without welds or gaskets, eliminating common failure points and ensuring long-term reliability, even in cycling or corrosive conditions.
Plates

Materials available

Plates

Materials available

Plates materials

• Stainless steel
• Carbon steel
• Duplex and Superduplex
• Titanium alloys
• High-temperature alloys (Inconel, Hastelloy, Monel)
• Aluminium, Copper
• Others upon request

PCHE
PCHE

Industries

PCHE

Industries

All industries where PCHE is available

Services

Heat exchangers maintenance and spare parts

Services

Heat exchangers maintenance and spare parts

Find all the information you need about maintenance and spare parts for our heat exchangers. We’re committed to providing you with the best possible service and keeping our products as efficient as possible.

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Heat exchangers - nexson

PRINTED CIRCUIT HEAT EXCHANGERS

Heat exchangers - nexson

PRINTED CIRCUIT HEAT EXCHANGERS

To find out more about our heat exchangers, download our brochures!