Skip to content Skip to footer

BIOGAS

Biogas production from organic waste is a growing pillar of the circular energy economy. From anaerobic digestion to purification and valorization, these processes require robust, efficient, and corrosion-resistant thermal solutions.

Biogas production from organic waste is a growing pillar of the circular energy economy. From anaerobic digestion to purification and valorization, these processes require robust, efficient, and corrosion-resistant thermal solutions.

BIOGAS

The main challenges in this sector

BIOGAS

The main challenges in this sector

Highly corrosive and humid gas streams

Biogas often contains Hâ‚‚S, COâ‚‚, and moisture, which are highly corrosive. Heat exchangers must be designed with materials that resist these aggressive compounds.

Temperature sensitive digestion processes

Anaerobic digestion depends on stable thermal conditions. Temperature drops can disrupt biological activity and reduce methane output.

Energy recovery from hot effluents and CHP

Waste heat from digesters or CHP systems can be recovered to reduce steam or fuel consumption and improve energy efficiency.

Fluctuating gas composition and flow

Biogas processes are dynamic. Heat exchangers must be able to adapt to variable gas quality, humidity, and flow rates without compromising performance.

Icon
0%
energy recovered from gas cooling and dew point regulation
Icon
0°C
hot water recovered from CHP units to preheat sludge
Icon
0%
leakage with welded design in corrosive gas circuits

Our involvement in the sector

Nexson offers thermal technologies adapted to the full biogas chain from digester heating to biomethane purification ensuring efficiency, durability, and sustainability.

BIOGAS

Turning organic waste into energy with thermal precision

BIOGAS V2

Welded construction for long term leak protection

Our fully welded plate heat exchangers offer zero leakage, ideal for processing volatile and corrosive gases. This ensures long term integrity even under continuous operation.

Thermal regulation of digesters and sludge heating

By recovering heat from hot water or CHP sources, Nexson exchangers ensure precise and uniform heating of the digester, boosting methane yield and process stability.

Gas cooling and dew point control

Efficient gas cooling before treatment improves Hâ‚‚S removal and enhances the efficiency of membranes or PSA systems in biogas upgrading.

Materials for sulfur and ammonia rich media

Our solutions are built with 316L, duplex, or custom alloys to resist degradation from Hâ‚‚S, ammonia, and acidic condensates, ensuring high durability and performance.

BIOGAS

Turning organic waste into energy with thermal precision

BIOGAS V2

Welded construction for long term leak protection

Our fully welded plate heat exchangers offer zero leakage, ideal for processing volatile and corrosive gases. This ensures long term integrity even under continuous operation.

Thermal regulation of digesters and sludge heating

By recovering heat from hot water or CHP sources, Nexson exchangers ensure precise and uniform heating of the digester, boosting methane yield and process stability.

Gas cooling and dew point control

Efficient gas cooling before treatment improves Hâ‚‚S removal and enhances the efficiency of membranes or PSA systems in biogas upgrading.

Materials for sulfur and ammonia rich media

Our solutions are built with 316L, duplex, or custom alloys to resist degradation from Hâ‚‚S, ammonia, and acidic condensates, ensuring high durability and performance.