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GAS PRODUCTION

GAS
PRODUCTION

From wellhead to processing plant, gas production involves complex separation, dehydration, and compression stages where thermal management is critical. Equipment must perform under variable flow rates, sour gas exposure, and remote operating conditions.

From wellhead to processing plant, gas production involves complex separation, dehydration, and compression stages where thermal management is critical. Equipment must perform under variable flow rates, sour gas exposure, and remote operating conditions.

GAS PRODUCTION

The main challenges in this sector

GAS PRODUCTION

The main challenges in this sector

Variable inlet compositions

Raw natural gas streams can vary in pressure, temperature, and content (water, Hâ‚‚S, COâ‚‚), requiring adaptable and robust thermal systems.

Presence of sour gas

H2S and other impurities in raw gas create corrosion risks and demand specialized alloys and fully sealed exchangers 

Remote and unmanned facilities

Gas fields are often isolated, requiring exchangers that are compact, low-maintenance, and reliable over long cycles.

Energy optimization

In a cost-sensitive industry, maximizing energy recovery from gas sweetening, particularly through Acid Gas Removal, is crucial for improving operational margins, with dehydration also playing a supporting role.

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energy recovered from compressor intercooling and process gas
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smaller footprint compared to conventional heat exchangers
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leakage rate ensured in sour gas systems with fully welded design

Our involvement in the sector

Nexson provides compact, corrosion-resistant, and low-fouling thermal solutions for upstream gas production operations.

GAS PRODUCTION

Boosting reliability and recovery from wellhead to treatment

GAS PRODUCTION V2

Reliable sealing for demanding gas applications

Nexson heat exchangers, including SPHE Type 1 and Type 3, Bloc Type S and GPHE, are engineered with gasketed and bolted designs that ensure high sealing integrity. These proven technologies are widely used in sour gas, high-pressure environments and unmanned gas stations, offering a robust and maintainable solution trusted across the industry.

Material selection for sour gas resistance

Nexson offers units in duplex stainless steels and nickel based alloys for excellent resistance to Hâ‚‚S and COâ‚‚ rich environments.

Heat recovery in compression and treatment

Nexson's innovative heat exchangers are widely used to replace traditional shell and tube exchangers at every step of gas production. By improving overall thermal recovery, they help to significantly reduce CO2 emissions and the ecological footprint, while maximizing operator margins.

Rugged design for remote operation

Compact, self-cleaning, and durable reliable, Nexson units are reducing maintenance frequency and ensure operational continuity continiuous operation in the harshest environments.

GAS PRODUCTION

Boosting reliability and recovery from wellhead to treatment

GAS PRODUCTION V2

Reliable sealing for demanding gas applications

Nexson heat exchangers, including SPHE Type 1 and Type 3, Bloc Type S and GPHE, are engineered with gasketed and bolted designs that ensure high sealing integrity. These proven technologies are widely used in sour gas, high-pressure environments and unmanned gas stations, offering a robust and maintainable solution trusted across the industry.

Material selection for sour gas resistance

Nexson offers units in duplex stainless steels and nickel based alloys for excellent resistance to Hâ‚‚S and COâ‚‚ rich environments.

Heat recovery in compression and treatment

Nexson's innovative heat exchangers are widely used to replace traditional shell and tube exchangers at every step of gas production. By improving overall thermal recovery, they help to significantly reduce CO2 emissions and the ecological footprint, while maximizing operator margins.

Rugged design for remote operation

Compact, self-cleaning, and durable reliable, Nexson units are reducing maintenance frequency and ensure operational continuity continiuous operation in the harshest environments.